Need a unique custom product? We can make it happen.

Our custom projects process is as easy as determining what you need and what you’d like it made out of, then getting in touch with our team.

LoneStar Badge & Sign is committed to helping businesses by providing the custom products that best represent their brand. Our advanced, large-scale digital cutter allows us to produce everything you need: custom badges and signs, gaskets, machine parts, foam inserts, shipping boxes, name tags, and more custom projects.

We work with a wide range of materials and project sizes, and we’ll do everything we can to ensure outcomes that exceed your expectations. Best of all, our process when working on custom projects is straightforward:

  1. Decide on the type of product you need
  2. Choose your material
  3. Contact LoneStar
  4. Meet with LoneStar
  5. Your project goes into production
  6. Wait for your products to arrive!

Whether you want felt signage for classrooms, custom foam inserts for product packaging, plastic parts for prototypes, or just blank name badges and signage in unique shapes and sizes, LoneStar can do it all. Read on to learn more!

Decide on the type of product you need

The first thing you need to decide on is the type of custom products you need. LoneStar is best known for badges and signs, but we can also create a range of unique products with our state-of-the-art, large-scale digital cutter, such as:

  • Custom car and airplane parts
  • Cutting dies
  • Electrical and machine tags
  • Custom print and cut magnets
  • Store displays
  • Vinyl and vehicle graphics
  • And more!

A range of truly unique custom projects is possible when you choose LoneStar for your blank or branded product needs!

Choose your material

Once you know what type of product your organization needs, it’s time to choose the right material. Some of the materials the digital cutter can handle include:

  • Acrylic
  • Aluminum
  • Cardboard
  • Film
  • Honeycomb plastic and board
  • Leather
  • MDF board
  • Paper
  • Printing blankets
  • Rubber
  • Wood

If you don’t see your preferred material listed, our team at LoneStar will gladly tell you if your request is possible or recommend an equivalent alternative that will meet your needs.

We even offer “BYOS” – bring your own substrate! If you’re in the area of our Martindale, TX, facility, you can request to bring your own material in, and we’ll cut it for you.

Contact LoneStar

The next step is to contact LoneStar with your proposed custom project, including a description of the product, materials, and specifications. Providing visual examples is recommended, if you can, to help save some time getting us all on the same page about your project. You can send our team all your information through the contact form.

Meet with LoneStar

Once your project request has been received, a member of the LoneStar team will reach out to discuss your project in detail. This is your opportunity to brainstorm, ask for guidance, and nail down the specifics of your project and the anticipated timeline, keeping in mind that production times vary by project.

Your project goes into production

Now is the time for you to return your focus to your business while LoneStar follows your precise project specifications to create the unique, custom products you envisioned. You can always check the status of your project by logging into your corporate ordering portal or reaching out to a member of our team.

Wait for your products to arrive!

When your project is complete, LoneStar will send it to your preferred location via USPS mail or UPS. You can also enter your own UPS or FedEx account information when ordering online for your convenience.

Creating custom products is no problem for LoneStar, where you’ll find qualified professionals and cutting-edge equipment to create custom signage, exclusive product packaging, proprietary machine parts, and more. Contact our team today to get started or ask any questions you have about our custom projects!